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Overview

Basic Info.

Model NO.	02
Heating system	Diesel, electric, gas, LPG
Warranty	One-Year Warranty
Furnace Temperature	830-900℃ Optimal Range for Enamel Frit Melting
Temperature Control Accuracy	±2℃
High-Temperature Zone	≤±5℃ (at Any Point in The Furnace)
Degreasing Temperature	50-60℃ (Processing Time 15-20min)
Pickling Temperature	40-50℃ (for Rusty Workpieces)
Drying Temperature	80-120℃ (Drying Time 10-40min)
Power Supply	440/380V/50Hz, 220V/60Hz
Workpiece Materials	Carbon Steel/ Stainless Steel
Applicable Workpieces	Water Heater Tank
Physical Pre-Treatment	Shot Blasting/ Manual
Enamel Dry Film Thickness	150-500μm
Adhesion	≥5n/Cm
Salt Spray Resistance	≥500 Hours
Capacity	80-300 Pieces / Hour (50L Tank)
Energy Consumption Per Unit Product	≤8 Kw·H / Piece
Transport Package	Cartons/Waterproof Plastic Film/Wooden Pallets
Specification	custom
Trademark	TIMS
Origin	China
HS Code	8424899990
Production Capacity	76sets/ Year

Packaging & Delivery

Package Size300.00cm * 150.00cm * 200.00cm Package Gross Weight700.000kg

Product Description

Product Description

Basic InformationProduct Name: Fully automated integrated coating solutionAutomated coating line for surface treatment: loading-pretreatment-enameling&curing-painting&curing-quality inspection-unloading.Applications:

Enameling applicable to water heater tank, oven, grill, etc

E-coating applicable to automotive, AC compressor casing, etc

Painting applicable to cosmetic parts

Core Process ParametersFurnace Temperature: 830-900℃ for enamel frit melting, control accuracy ±2℃, uniformity in high-temp zone ≤±5℃.Chemical Pre-treatment: Degreasing 50-60℃ (15-20min), pickling 40-50℃ (for rusty workpieces), drying 80-120℃ (10-40min). Supports mixed production of various water heater tanks.Physical Pre-treatment: Shot blasting. Changeover needed for different models/specsEnamel Coating: Dry film thickness 150-500μm (tank), adhesion ≥5N/cm (ASTM D3359), salt spray resistance ≥500 hours (GB/T 10125).Capacity & Energy Consumption:Capacity: 80-300 pieces/hour (50L tank), 24-hour operation.Energy Consumption Indicators: Energy ≤8 kW·h/piece (includes all processes), thermal efficiency ≥85% (furnace)Power Supply & Environment:Power: 440/380V/50Hz, 220V/60Hz, customizable. Installed power 180-2000kW.Operating Environment:Temperature 5-40℃, humidity ≤85% (no condensation), for standard industrial workshops.Certifications & Qualifications: CE, ISO9001, SGS. Meets EU ECODESIGN and Chinese GB/T 29519-2013 standards.Warranty Period: 1-year system warranty, lifelong tech support & spare parts.Product Advantages1. Industry-first, flexible tech with 10+ patents, adaptable for various water heater models. Utilizes TIMS's patented technologies:(1) Automatic Spray Pickling Pre-treatment and Automatic Enameling System for Water Heater Tanks (CN ZL 2015 1 0351643.5);(2) Robot Automatic Concentric Gripper for Mixed Production of Water Heater Tanks (CN ZL 2015 1 0350390.X);(3) Loading/Unloading Device for Automatic Spray Pickling System of Water Heater Tanks (CN ZL 2015 1 0351280.5);(4) Synchronous Tracking Positioning Device for Water Heater Tanks and Hanging Baskets (CN ZL 2015 1 0348019.X);(5) Precise Positioning Mechanism for New Type Conveyor Chain Hanger (CN ZL 202211229442.4);(6) Universal Robot Enameling System for Mixed Production of Water Heater Tanks (CN ZL 2015 1 0351945);and over ten other patents.
2. High capacity and efficiency:
The line's fully automated, flexible production achieves efficiency and capacity up to 350 units per hour.3. Product stability and low failure rate:
TIMS's line integrates over 20 years of R&D with an innovative design, premium parts, low failure rate, robust diagnostics, and easy maintenance.

4. Dual patent energy-saving technologies:
TIMS's furnace uses high-temperature insulation, nano materials, and waste heat recovery, enhanced by patented technologies. Powder Coating Line Exhaust Gas Waste Heat Utilization System (CN ZL 202222652871.4);An Enamel Furnace Roof Waste Heat Utilization System (CN ZL 202320531560.4);The Oven Exhaust Heat Secondary Utilization System (patent number CN ZL 202423315073.8) results in a 40% heat loss reduction vs. traditional equipment, cutting energy use by 40% for the enamel line. 5. Efficient and environmental process: The pre-treatment section includes waste gas treatment and can add wastewater treatment. Post-treatment, COD is ≤80mg/L, below GB 8978-1996 limits; the booth with a high-efficiency filter achieves a dust removal rate of ≥99.5%, meeting EU EEA and Chinese GB 13271-2014 standards, ideal for export manufacturers.6. Wet enameling achieves enclosed slurry circulation, fewer defects, and low rejection rate: The automatic water heater tank enameling machine utilizes TIMS's innovative patent technology (Close-loop Rapid Slurry Return Device, CN ZL 201510348316.4) for rapid, enclosed circulation and recycling of enamel slurry. This conserves slurry and ensures consistent pickup. The fully automated rotating and tilting equipment for water heater tanks uses servo motors to achieve uniform rotation (speed adjustable for 300-600mm tanks). With a precise enamel slurry pump, it ensures uniform application to both inner and outer tank walls, overcoming coating challenges in complex areas like welds and pipe orifices. This enhances enameling capacity, conserves slurry, maintains high quality, and reduces rejection rates.7. Innovative design of an anti-drop mechanism for workpieces:Through patented technology (An Enamel Furnace with Protective Measures for the Heating System, Patent No.: CN ZL 202022244902.3), the enamel furnace structure is optimally designed to safeguard heating elements from damage by potential workpiece drops.Product composition1. Chemical treatment:This process includes degreasing, rinsing, organic acid cleaning, two-stage rinsing, and drying in a hot air circulation tunnel with an air heat recovery heat exchanger. All tanks are made from acid and alkali-resistant PP material and feature online level and concentration monitoring systems, along with an automatic chemical dosing system.2. Physical treatment:Removes rust, oil, and oxide layers from the tank using a shot blasting system.Enamel preparation module: The Enamel Powder Ingredient High-Speed Mixing Tank (operating at 500-800rpm, with a temperature control jacket) is used for glaze milling, mixing, aging, and slurry filtration with a 100-mesh filter. The Constant Temperature Storage Tank (maintaining 25±2°C, with an agitator) ensures slurry delivery for real-time use.3. Enameling module:2-4 fully automatic enameling units (with servo-driven rotation and precise slurry delivery) for comprehensive flow/roll coating, enclosed slurry return, filtration, and reuse.Wet enamel drying module: Zoned drying at 30 to 120°C ensures gradual moisture removal, preventing coating cracks.4. Firing and curing module: The module includes a continuous gas radiant tube or electric heating enamel furnace with an inlet/outlet cold-hot workpiece exchange zone (280-350°C) and a firing zone (750~850°C). Features include a waste heat recovery heat exchanger for preheating combustion air, an overhead conveyor outside the furnace, a heat sealing system, and high-temperature resistant hangers.Product composition1. Conveyance and positioning module:Standard or power and free conveyor (dual-track, load 200kg/unit), servo-driven lift transfer car (≤ 0.1mm error), workpiece flip-over mechanism (auto-rotates during spray for uniform coating), and positioning mechanism for reliable robot pickup.2. Control & inspection module: The PLC control cabinet (12-inch touch screen, 100 process recipes) and MES data unit (real-time production data upload) can feature an offline quality inspection station (includes adhesion tester, coating thickness gauge, salt spray test station) and integrate with a detection system (identifies pinholes ≥0.2mm, scratches).3. Environmental module: Includes waste slurry sedimentation, water separator, and enamel furnace exhaust treatment.Product Features

1. Specialized design: The production line is professionally engineered for the pre-treatment and enameling processes specific to water heater tanks. It ensures a uniform coating and adequate firing at critical areas, including the tank body, pipe orifices, and welds, thereby addressing the pain points of traditional manual coating, such as "thin coating on edges/corners" and "missed coating on welds."

2. Modular expandability: Each functional module can be independently separated and combined. It supports capacity expansion by adding enameling units or extending the firing furnace length. Additionally, it allows for process upgrades, such as incorporating enamel slurry filtration units (adaptable for special enamel formulas), without requiring the replacement of the entire equipment, thereby extending the production line's life cycle.

3. Easy operation & maintenance: Equipped with a graphical touch screen interface, pre-set with production processes and parameters for common product specifications, the system includes fault detection and alarm functions. These features enable quick fault retrieval and solution identification, and allow for remote maintenance and debugging.

4. Intelligent monitoring: TIMS's automated, intelligent, and informatized enamel production line utilizes PLCs and touch screens to display and monitor data in real-time. This includes conveyor speed, furnace temperature, various pressures, production capacity, and safety parameters. In the event of abnormal situations, such as temperature exceedance or coating material shortage, audible and visual alarms are triggered. Additionally, the system records the maintenance cycles for core components, including spray guns and heating elements.

5. High efficiency and low consumption: TIMS's automated, intelligent, and informatized enamel production line features a full-process automation design, short design cycles, refined organization, and implementation by experienced workers. This leads to shortened production, installation, and commissioning timelines.

6. High efficiency and low consumption: The automated production with minimal or no personnel, efficient energy conversion and waste heat recovery, and coating material recycling result in TIMS's enamel production lines having low energy consumption, reduced labor costs, and high material recovery rates.

7. High automation & stability: TIMS's automated, intelligent, and informatized enamel production line facilitates full-process robotic automatic loading, robotic automated production, robotic automated changeover for flexible production, robotic automatic transfer, and robotic automatic unloading – achieving minimal-personnel or even unmanned "one-piece flow AI intelligent" production.

8. Exceptional Enamel Quality: Wet enameling processes use automatic flow coating, roll coating, or spray coating to ensure a uniform application of enamel. Dry enameling, on the other hand, employs automatic electrostatic spraying for the same purpose. The high-temperature firing furnace is equipped with temperature control precision within ±3°C, ensuring superior firing quality. The resulting enamel layer is not only uniform and smooth but also boasts excellent impact resistance, acid and alkali resistance, and adhesion of ≥5N/cm, meeting the ASTM D3359 standard.

Company ProfileABOUT USTIMS Group Company was founded in 2003. It is a professional company engaged in the research and development, manufacturing, sales and service of high-end enamel equipment, intelligent enamel production line equipment, intelligent coating production line equipment, intelligent spraying, high-temperature enamel firing equipment, robot automation and other non-standard automation equipment. It is a national high-tech enterprise, vice chairman unit of China Enamel Industry Association, benchmark enterprise of China Enamel Industry Association, intellectual property demonstration enterprise in Guangdong Province, specialized and special new enterprise in Guangdong Province, gazelle enterprise in Guangdong Province, standardized enterprise in Guangdong Province, innovative small and medium-sized enterprise in Guangdong Province, and member unit of China Hardware Products Association Metal and Non-metal Coatings Committee for Metal and Non-metal Coatings.After years of development, TIMS strategic layout has been formed with Shenzhen Qinhai TIMS Technology as its headquarters and Dongguan TIMS and Hubei TIMS manufacturing bases. The Dongguan manufacturing base is located in Dongguan City, Guangdong Province, with a factory building area of 15,000 square meters. The Hubei Manufacturing Base is located in Yunmeng Economic Development Zone, Xiaogan City, Hubei Province, covering an area of 100,000 square meters.Until now, we have 93 utility model patents, 31 invention patents, and 33 invention patents under application. TIMS has won one second prize for scientific and technological progress of the China Light Industry Federation, one software copyright and three registered trademarks. TIMS's "Intelligent Pre-treatment Coating Production Line", "Intelligent Cleaning Production Line for Water Heater Inner Tank", "Intelligent Enamel Firing Production Line for Water Heater Inner Tank" and "Intelligent Enamel Firing Production Line for Water Heater Inner Tank" have obtained the first set of products in Guangdong Province. We have also obtained the IATF16949:2015 Quality Management System Certification and have published more than 10 academic papers in various professional journals and magazines.
COMPANY BUSINESS SCOPE- Complete Set Of Automatic Enamel Coating And Firing Equipment- Automatic Pre-surface Treatment Equipment- Automatic Painting And Powder Coating Equipment- Robot Automation And Other Non-standard Automation Equipment- Automatic Electrophoresis Coating Production Line Equipment- Various Logistics Conveying Equipment DONGGUAN TIMS AUTOMATIC EQUIPMENT CO., LTDDongguan Address: 10B Intelligent Equipment Industrial Park, Qinfeng West Rd No.2, Qinfeng Town, Dongguan City, Guangdong Province, China TIMS TECHNOLOGY (HONG KONG) LIMITEDHong Kong TIMS Address: 5th floor, Heda Business Mansion, 902 Emperor Street, Shamshu, Hong Kong, China SHENZHEN TIMS TECHNOLOGY CO., LTDShenzhen TIMS Address: No.1, Qianwan 1st Road, Qianhai Shenzhen-Hong Kong Cooperation Zone, Shenzhen City, Guangdong Province, China HUBEI TIMS MACHINERY EQUIPMENT CO., LTDHubei TIMS Address: TIMS Advanced Technology Industrial Park, Xinxial Road, Yunmeng County Economic Development Zone, Hubei Province, China

COOPERATIVE CUSTOMERS

FAQFAQ1. How long does it take to produce the equipment we ordered?
The production lead time depends on your specific customization requirements. For a complete coating line (the most common type of equipment we supply), the standard production cycle is 30-70 days. If your order involves special configurations (e.g., extended production capacity, or additional functional modules), we will provide a detailed timeline after confirming the technical plan with you.2. If I want to discuss product procurement with you, what information do I need to provide?
To help us quickly customize solutions and quote accurately, please share the following key details:1). Type of workpieces to be processed (e.g., auto parts, metal frames, household appliances);2.) Maximum and regular dimensions of the main workpieces (length × width × height, in mm or inches);3). Weight range of workpieces (maximum and minimum weight, in kg or lbs);4). Expected daily output (based on 8 working hours/day and 24 working days/month, e.g., 500 pieces/day);5). Coating process requirements (e.g., liquid painting, powder coating, enamel coating, electrophoretic coating...);6). Curing conditions (room temperature curing, electric heating curing, fuel heating curing, natural gas/LPG curing);7). Available factory space dimensions (length × width × height, in meters or feet) – this helps optimize equipment layout.
3. How will you install the equipment we ordered? And how long will the installation take?
We provide turnkey installation and commissioning services: Our professional engineers will go to your factory to install, debug, and test the equipment until it operates stably.
1). Installation duration: Generally 30-60 days, which varies based on the project complexity (e.g., small coating machines take ~20 days, while large integrated lines may take 60+ days). We will confirm the exact schedule in the contract.
2). Cost note: As per industry practice, the buyer shall bear the on-site engineers' travel expenses (round-trip air tickets), accommodation, and meals during their stay at your factory.
4. What after-sales services do you provide?
We offer comprehensive after-sales support to ensure your equipment runs smoothly:
1). Spare parts supply: We provide a set of free wearing parts (e.g., filters, nozzles) with the equipment. For subsequent needs, we can deliver spare parts within 3-7 working days via international logistics.
2). Maintenance guidance: We will provide a detailed "Equipment Maintenance Manual" and a list of recommended consumables. Our team can also conduct online training for your maintenance staff to help build a regular maintenance system.
3). Technical troubleshooting:
a. Remote support: If there are software or program issues, our engineers can provide remote debugging within 2 hours of your request.
b. On-site support: For major mechanical failures, we will arrange engineers to your factory within 5-10 working days (subject to visa approval) – the buyer only needs to cover travel. accommodation and meal costs.
4). Warranty period: All equipment comes with a 12-month warranty (from the date of successful commissioning). During this period, we will repair or replace faulty components (non-human damage) free of charge.